VISIONSAFETYAI  /  Industrial Restricted Zone Detection

PLC & SCADA Compatible

visionsafetyai@gmail.com

Applications

Any Hazardous Zone. Any Industry.

SentinelAI is a universal restricted zone detection platform. Wherever human presence during machine operation creates risk — we detect it, confirm it, and stop the machine before injury occurs.

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Steel & Metals

Steel plants operate dozens of machine types where human presence during operation is life-threatening. From raw material handling to finished product dispatch, SentinelAI covers every hazardous zone across the plant.

Wagon Tipplers

Rotary wagon unloading. Full rotation zone detection with PLC interlock.

CRUSH / ENTRAPMENT

Blast Furnace Cast House

Molten metal flow areas. Entry during tapping operations.

BURN / SPLASH

Rolling Mill Runout

High-speed hot metal strip runout tables and coilers.

STRUCK BY

Overhead Crane Bays

Ladle cranes and coke crane swing radii. Below-hook danger zones.

OVERHEAD LOAD

Slag Pits

Molten and solidifying slag handling. Entry restricted during pouring.

BURN / FALL

Conveyor Galleries

Raw material conveyors. Head/tail pulley nip points and under-belt zones.

ENTANGLEMENT
Environmental challenges & how SentinelAI handles them
Heavy coal and iron ore dust — obscures standard cameras ✓ IR illumination + IP67 cameras
High ambient temperature near furnaces and slag ✓ Thermal-shielded camera housings
Low-light night shifts and covered conveyor galleries ✓ Active IR — works in total darkness
Siemens S7 PLC plant-wide automation systems ✓ PROFINET IO native integration
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Mining & Minerals

Mining operations combine large mobile equipment, confined spaces, and shift fatigue — a dangerous combination. SentinelAI adds a detection layer that works regardless of dust load or ambient noise.

Primary Crushers

Jaw and gyratory crusher feed zones. Entry during crushing cycle.

CRUSH

Screening Plants

Vibrating screen areas. Workers accessing screens during operation.

VIBRATION / FALL

Stacker-Reclaimer Swing

Boom sweep radius on stockyard equipment.

STRUCK BY

Blasting Exclusion Zones

Perimeter detection before and during blast firing.

EXPLOSION

Conveyor Transfer Points

Chute and impact zones along overland conveyors.

ENTANGLEMENT

Dump Truck Reverse Zone

Reverse path detection for large haul trucks at dump points.

RUNOVER

Power Generation

Thermal, hydro, and renewable power plants have strict restricted zones around rotating machinery, high-voltage areas, and hazardous chemical storage. SentinelAI integrates with plant DCS systems.

Coal Handling Plants

Coal conveyor systems, crushers, and bunker areas during operation.

ENTANGLEMENT

Turbine Halls

Steam turbine operating envelope. Restricted during run-up and operation.

HIGH ENERGY

Boiler Areas

Burner fronts and soot blower operation zones.

BURN

HV Switchyards

High-voltage equipment approach zones. Unauthorized access detection.

ELECTROCUTION
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Ports & Terminals

Port operations involve continuous heavy equipment movement with large blind spots. Camera-based detection provides 360° coverage that equipment cabs and spotters cannot reliably achieve.

Ship Loaders

Bulk material loading boom sweep zone. Automated cycle protection.

STRUCK BY

Reclaimers

Stockyard reclaimer travel path and bucket wheel approach zone.

CRUSH

Quay Crane Spreader

Container crane below-hook and spreader landing zone.

OVERHEAD LOAD
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Manufacturing & Automotive

Press shops, robotic welding cells, and stamping lines require zero-tolerance human presence detection during machine cycles. SentinelAI adds a visual layer on top of existing light curtains and mats — as required by modern safety standards.

Robotic Welding Cells

Robot working envelope. Detection during auto cycle to prevent unauthorized entry.

BURN / CRUSH

Press & Stamping Lines

Redundant vision layer alongside light curtains. Catches angle bypasses.

AMPUTATION

Automated Assembly Cells

Collaborative robot perimeter monitoring during high-speed auto mode.

COLLISION
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Chemical & Refining

Chemical plants and refineries have zones that are hazardous due to both mechanical and chemical risks. SentinelAI provides presence detection as a supplementary layer to gas detection and process interlocks.

Reactor Vessels

Approach zones during pressurized operation or purging cycles.

EXPLOSION / CHEMICAL

Tank Farm Loading Bays

Tanker loading/unloading areas during pressurized transfer.

FIRE / CHEMICAL

Centrifuge Areas

High-speed centrifuge approach zone during separation cycles.

HIGH ENERGY